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Cold Forging×上板塑性 - メーカー・企業と製品の一覧

Cold Forgingの製品一覧

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【No Cutting!】 Cold Forging Technology and Case Studies Introduction

Cold forging that achieves high dimensional accuracy and complex shapes through deep drawing!

"Cold forging technology" is a technique that enables high dimensional accuracy, deep drawing, and the integration of complex components, allowing for the enhancement of product functionality and added value. It achieves cutting-free processes and material reduction with near-net shape results. When challenging new methods, we conduct diagnostics not only on appearance and dimensions but also through fiber flow analysis to ensure proper forming. We are committed to high-quality management by obtaining the globally recognized IATF16949 certification. [Achievements] ■ Electromagnetic clutch components ■ Steering components ■ Shock absorber components ■ Suspension components ■ Brake components ■ Seat components ■ Mechanism components ■ Speaker components, etc.

  • Processing Contract

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Cold Forging Case Studies [Including Benefits such as Cost Reduction through Replacement of Cutting Processes!]

We are currently offering a "Cold Forging Application Case Collection" that includes examples of processing through cold forging! It features many cases and benefits that can lead to cost reduction!

The "Cold Forging Application Case Collection" introduces examples of processing through cold forging conducted by our company. It includes cases such as "cold forging of high carbon steel (SUJ2)" which improves yield by eliminating cutting, and "integrated forming through cold forging" which enables precision enhancement. 【Examples Included (Partial)】 ■ Cold forging of high carbon steel (SUJ2) ■ Cold forging of outer spline ■ Proposal of suitable processes and forging materials for cold forging through analysis ■ Near-net shape cold forging of hot forging materials ■ Integrated forming through cold forging ■ Inner diameter gear forming through cold forging ■ Development of sockets for double-ended ratchet wrenches *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other Auto Parts

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[Processing Example] Integrated Forming by Cold Forging

By integrating the previously separate components into a single form through cold forging, we have achieved improved precision!

This product can achieve a reduction in processes, improved precision, and cost reduction by integrating two parts into one through cold forging. Our company handles everything from forging to machining to plating, so please feel free to contact us when you need assistance. 【Features】 ■ Improved precision after machining due to integrated forging ■ Machining inner diameter tolerance range: 0.02mm ■ Intermittent cutting of irregular shapes *For more details, please refer to the PDF document or feel free to contact us.

  • Solenoid Actuators

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[Processing Example] Inner diameter deformation by cold forging!

In cutting processing, it is not possible to achieve mass production of bottomed inner diameter irregular shapes, but they can be formed in one shot with cold forging!

The inner diameter irregular shape is gradually formed in three processes, achieving a surface roughness of Rzmax 8 or less while keeping mold costs down. The inner diameter irregular shape, which cannot be mass-produced through cutting processes, can be formed in one shot using cold forging. Please feel free to contact us when you need our services. 【Features】 ■ Inner diameter surface roughness: Rzmax 8 or less *For more details, please refer to the PDF document or feel free to contact us.

  • Engine parts

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[Processing Technology Materials] Textbook on Cold Forging *Currently available for free

We are currently offering the textbook "Basics of Cold Forging" for free! By using cold forging, you can achieve high-precision shaping and increased strength through work hardening.

This document provides a detailed explanation of cold forging. It richly introduces basic methods, mold structures, and manufacturing processes. It uses graphs, diagrams, and photographs for easy understanding, so if you are interested, please download it using the "PDF Download" button below. 【Contents (Excerpt)】 ■ About Forging ■ Features of Cold Forging ■ Basic Methods of Cold Forging ■ Mold Structures for Cold Forging <About Us> Our company can reduce costs by achieving "integrated production" in-house, from material cutting to cold forging and machining. Additionally, we can provide heat treatment and surface treatment through collaboration with partner companies. The primary materials we handle are steel materials, but we can also shape non-ferrous metals such as aluminum and copper. <Exhibition Information> Exhibition Name: 8th Nagoya Machine Elements Technology Exhibition M-Tech Date: April 12 (Wed) - April 14 (Fri), 2023 Venue: Port Messe Nagoya Booth Number: 1st Exhibition Hall 6-35 ◎ The download material "Textbook of Cold Forging" also includes an invitation ticket for the exhibition. *For more details, please refer to the PDF document or contact us.

  • Processing Contract

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